Woodcraft workshop

Immersion in the heart of the wood workshop 

 

Nom : Ducrocq

Prénom : Emeline

Ville : Chambéry

Pays : France

Profession : Team leader in the wood craft industry 

 

Can you introduce yourself in a few words?

My name is Emeline Ducrocq, and I'm a team leader in wood crafts. After training in tiling, I joined the Opinel team through my sister, who was already working for the company, and who had told me a lot about the job. Because I worked with my hands, being a tiler, I was able to instantly fit in and adapt to the woodworking workshop.

 

Can you explain the different stages involved in making a knife handle in the wood workshop?

The first step is to select the exotic woods to be cut, using a bandsaw in a wave form or at 30° or 40° angles, depending on which handle we are making for which specific knife. Then, using an impact spanner, the joints are glued together under pressure using traditional methods. After waiting 6 hours for the glue to set, the wood forms that will become the handles are finished with a band saw to remove the excess glue and clean the wood, so that they can be shaped later. The final stage in making the handle is buffing, i.e. applying a wax by hand to the handle to give it a shiny, smooth appearance instead of a more traditional varnish.

Which of these steps is your favourite? Why is this?

My favourite part of the process is cutting the wood. I really love using the band saw, because you don't use a guide: you do everything freehand and work by instinct, which means that every handle you create in this workshop is unique.

 

What's special about the woodworking workshop?

It's the only workshop where everything is done by hand, apart from the finishing. Some of our tools are even handmade. Another special feature of our workshop is that, despite the fact that many people consider this to be a male profession, our team is currently entirely female.

Can you describe the handle you invented?

The handle is made of walnut and ebony, with two veneers incorporated between these two woods. You make a 30° cut near the heel, then the walnut and ebony are assembled, glued and pressed. Once worked and shaped, the handle is finally buffed, like all the other handles made in this workshop.

 

How did you come up with the idea for this handle ?

I created this handle because I wanted to stop wasting any damaged ebony, which we were obliged to throw away. As a result, this wood is now recovered from discarded wood handle blocks. What's more, I thought the combination of walnut, which is a soft wood, and ebony, a very dense kind of wood, was really attractive and gave the handle a lovely finish.

What kind of creative freedom did you have with it? 

I was totally free to create this handle. I started from scratch, with no rules dictating which wood or cut I should choose.

How does the process of creating a new handle work?

We start by choosing the kind of wood we want to work with, then we work out how we are going to cut it in our workshop. We do a lot of tests until we find a handle that we like, which is then validated by the marketing department. Finally, we fine-tune and adjust our handle to get the best possible result.

 

Finally, how would you describe your work in the woodcrafts workshop in one word? Why is this?

Fascinating. What I really like about Opinel woodworking is the great freedom we are given to create. And more than anything, I love being able to work with precious woods by hand, which makes it a wonderful workshop to be part of.  

Photo credits: Opinel, Sémaphore